Polyethylene Exterior Cabinet Doors

Item # 27749

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Starting at: $39.90  / Each

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Product Description

Starboard ST Exterior Cabinet Doors

Just the answer for patios/outdoor kitchens and for marine use

The newest outdoor material, that all builders and designers need to know about, Polyethylene, a marine-grade polymer (HDPE), well-known for its regular use in the boating and pool industries. This sturdy material provides UV resistance and a high degree of durability, making it ideal for commercial and medical applications, as well as residential use.

Brutal sun and rain are no match for Polyethylene doors and drawer fronts, and there’s no need to worry about fading, yellowing, staining or panel warping. We now offer Polyethylene door and drawer fronts.  Choose from White, Black, Dolphin Grey and Seafoam.

Marine grade and non-marine grade outdoor cabinetry, furniture hatches, covers rails, trim, and components, decorative wood, metal replacement and many more. 

Key Material Benefits of Marine Starboard:
  • Excellent scratch resistance
  • Great impact and stiffness
  • Weatherability (UV stabilized)
  • Will not delaminate, chip, rot, or swell
  • Easy to machine with standard tooling
  • No moisture absorption
  • Textured finish
  • Easy to clean
  • Stiffness
  • Stocked colors, sizes and thicknesses
  • Still FDA and USDA approved with UV Additive
  • FDA, USDA, and RoHS
Marine STARBOARD/SEABOARD Colors Available:
  • Black
  • Dolphin Gray
  • Seafoam
  • White

Marine grade HDPE is also commonly referred to as SEABOARD, STARBOARD, star board, marine lumber, marine plywood, and design board. Specifications/Features:

Polyethylene 3/4" thick doors are primarily intended for exterior use, but also function well in commercial, institutional or medical environments. This special, high density polyethylene (HDPE) material is durable, scratch and stain resistant. It also resists fading or discoloration that most other materials experience when exposed to direct sunlight, high temperatures and high humidity conditions for prolonged periods. Our polyethylene doors are tough, and can be cleaned with diluted bleach, Soft Scrub®, alcohol, mineral spirits or even pressure washed without damaging the surface.


Select Your Cabinet Door/Drawer Front Style
(Model numbers are listed below style pictures)

Polypropylene Style 222 in White

Polypropylene Slab Style in Black

Polypropylene Style 223 in Seafoam (Off White)

Style #222 Raised Panel
6" x 6" minimum w x h
Maximum w x h 47-1/2" x 95-1/2"
Slab Style
5-1/2" x 6" minimum w x h
Maximum w x h 47-1/2" x 95-1/2"
Style #223 Grooved Panel
5-1/2" x 6" minimum w x h
Maximum w x h 47-1/2" x 95-1/2"

Select Your Color

Click on color image below for larger image
White Starboard Door Seafoam Starboard Door Black Starboard Door Dolphin Gray Starboard Door
White Seafoam (Off White) Black Dolphin Grey

Choose Your Framing Edge
(For all drawer front styles)

B-2 Framing Edge CFP-2 Framing Edge H-2 Framing Edge L-281 Framing Edge L-803 Framing Edge
Hinge boring okay
Hinge boring okay
Hinge boring okay
Hinge boring okay
Hinge boring okay
LC-2 Framing Edge RC-2 Framing Edge Machine Framing Edge RC-2 Framing Edge
Hinge boring okay
Machine Edge*
Hinge boring okay
Hinge boring okay
No hinge boring

Hinge Boring Options

If you intend to use a concealed European style hinge, here are your boring options.  We normally recommend a compact style hinge if you have "Face Frame" style cabinets.  If you have any questions, just give us a call. 

  • Doors 9" to 42" receive two bores
  • Doors 42-1/16" to 72" receive three bores
  • Doors 72-1/16" and longer receive four bores with center holes set 25" in from each end.
  • Bore hole is 35mm diameter, 13.5mm deep and the insert holes are 8mm diameter and 11.9mm deep
  • Custom boring is not available with the Polyethylene doors
For Face Frame Cabinets Using Compact Hinges
Compact style hinge for Boring type "A"
Compact Style Hinge for "A" boring
Hinge bore pattern for compact hinges without dowel inserts

Compact hinge bore without dowel inserts

Select ("A" without)
Placement is 3" to center from top and bottom of door
For Face Frame Cabinets Using Long Arm Hinges
Long arm style hinge for hinge boring type "B" & "C"
Long Arm Style Hinge for "B" 
Hinge bore pattern for long arm hinge without dowel inserts for face frame cabinets
Long Arm hinge bore without dowel inserts
Select ("B" without)

Placement is 3" to center from top and bottom of door

Special Handling Charges for Oversize Products

Shipping companies do charge extra for "oversize" packages or packages that exceed certain lengths or other measurements.

If your product is going to incur additional charges, we will get a shipping quote prior to finalizing your order.  The shipping shown on your order may or may not include these "oversize" charges.  We will notify you prior to placing your order in production.

FedEx Oversize Packages

Packages that weigh 150 pounds or less and exceed 108 inches in length or 130 inches in girth (2 x width) + (2 x height) are considered “oversize” packagesOversize packages are rated based on the greater of the package's actual rounded weight or dimensional weight. All oversize packages will have a minimum billable weight of 90 pounds in addition to any oversize package surcharge(s).  As of 2020, this surcharge will be $120 per oversize package.

Fedex Peak Oversize Package Surcharge

During peak shipping season (10/21/19 until 1/5/2020), any package shipped during this period will incur an additional "Peak Oversize" charge of $37.50 per oversize package.

UPS Oversize Packages

A Large Package Surcharge will be applied to each UPS package when its length plus girth [(2 x width) + (2 x height)] combined exceeds 130 inches, but does not exceed the maximum UPS size of 165 inches. Large Packages are subject to a minimum billable weight of 90 pounds in addition to any oversize package surcharge(s).  As of 2020, this surcharge will be $115 per oversize package.

Address Changes for FedEx and UPS

Both FedEx and UPS charge for address changes and corrections.  The charge for an address change is a minimum of $16.00 as of 1/1/2019.  Please check your shipping address on your order confirmation to insure that it is correct.  The Cabinet Guy/QuikDrawers is not responsible for incorrect addresses.

If you have any specific questions, let us know or refer directly to the carrier websites for more information.